Posts by Vanessa Nirode

Vanessa is a writer, solo traveler, cyclist, and runner based in New York City. In her spare time she works as a tailor and pattern maker for television shows and movies. Follow her on twitter @exsetgirl.
Carpet Magic from Egypt

Carpet Magic from Egypt

Some of the beautiful silk & cotton rugs can take up to 14 to 16 months to make.

Some of the beautiful silk & cotton rugs can take up to 14 to 16 months to make.

I visited a carpet making school while I was in Egypt.

The school, on Sakkara Road in Giza, was called ‘New Egypt for Oriental Carpets’. The building was a vast stone structure, wide stone steps leading up to the second floor showroom and into the main entrance on the ground floor.

Back to school

The front wood doors opened into a vast, high ceilinged, airy room. Looms of varying widths, reaching from floor to ceiling lined the walls. On two sides, children manned the looms. They were of all different ages, the youngest appearing to be around 7 –  all the way up to 16 or 18.

Each child sat a wood bench in a front a loom longer and wider than at least three or four of himself. They were all boys.

The children, along with learning how to make hand tied rugs from wool and silk and cotton, also study reading and writing. Acquiring the skill of carpet making allows them the opportunity to stay in their hometowns and earn a good wage for a trade. They can also continue their education elsewhere if they desire.

My guide and I stopped behind one of the youngest boys. He turned with a toothy grin to wave at me, then turned back to his loom. The speed and dexterity of his fingers as he tied the long strands of wool into knots was mesmerizing.

The oldest group of carpet makers at the school were no longer pupils but artists. They didn’t work from a preconceived mapped out design but from pictures in their own heads.

The youngest pupils work on the simpler designs made predominately of wool. They have long sheets of paper that show the colors required to complete a specific design – kind of like the directions that come with any rug latch-hook kit you can buy at a craft store. But much more complicated and a lot more extensive.

Snatch the pebble from my hand, Grasshopper

Another young man of about 13 years of age was working on a rug made of cotton and silk.

“Slow down,” said my guide, “Slow down so she can see.”

He dutifully slowed his flying fingers. He worked across the loom width-wise, tying strands of silk to a sturdy cotton thread already inserted in the loom. When he finished a row, he used a wired brush to push the knotted strand down tight against its neighbor.

He demonstrated the trimming process that happens at the completion of a rug, using heavy scissors to trim the fuzz like you do to an old sweater when it’s balled and pilled up.

On the backside of the rug, I could see the long threads left where he changed colors of silk. After he’d woven in all the strands, he would go back and cut and tie all the ends so that the back of the rug looked as beautiful and clean as the front.

The student becomes the master

The oldest group of carpet makers at the school were no longer pupils but artists. They didn’t work from a preconceived mapped out design but from pictures in their own heads. They used smaller looms they could stand up at, manipulating the contraption up and down with a lever by their feet, tying and weaving the yarns with their hands.

Some of the rugs can take up to 14 to 16 months to make – truly astounding in this world of mass, quick consumerism. All of the students and artists I encountered at the school seemed to have a genuine pride for what they were doing, and a patience I suspect is increasingly rare in the instant gratification, selfie-taking, googling, internet shopping world of many western civilizations.

Works of art

As soon as I laid eyes on you, I knew that you'd be mine.

As soon as I laid eyes on you, I knew that you’d be mine.

The second floor of the school was the showroom filled with all kinds of stunning rugs. Drinking a complimentary cup of tea, I wandered amongst the treasures for a good part of an hour (or maybe two). I finally decided on two carpets I wanted to purchase.

But, since I was in Egypt, the actual buying of things involved a thirty-minute bargaining session. I pretended I hadn’t already decided which rugs I liked the best and asked to see some more similar to my initial selection. I remained undecided for a significant amount of time, especially once price came into question, hemming and hawing and murmuring and looking around.

After settling on a cotton and silk rug, I then asked about the tapestries. I’d spotted the one I wanted quite some time ago. It was one of the artist done ones with yellow and orange flowers, swans, and blue sky and water with pink water lilies. After some more back and forth, we finally agreed upon a price for both the pieces I wanted.

The cherry on top

My freebie tapestry. A nice touch.

My freebie tapestry. A nice touch.

Then, in true Egyptian fashion, the salesman offered me one more tapestry I could choose from a pile as a gift. I suspect this pile consisted of the practice tapestries done by the younger students but they were all alluring in their own right and I choose a long narrow hanging of yellow with camel silhouettes.

I left the school quite happy with my purchases and the opportunity to have seen the young carpet makers at work – and to contribute to the Egyptian economy and the school.

Now, back at home in New York City, my Egyptian carpets have been happily integrated into my home carrying with them the legacy and craftsmanship of centuries.

Somewhere in the Desert

Somewhere in the Desert

Camel fashion in Petra.

Camel fashion in Petra.

I just spent a week cycling from the Dead Sea in northern Jordan to the Red Sea in the south – spectacular views and a whole bunch of those ‘once in a lifetime’ experiences. Among other things, I spent a day wandering around The Lost City of Petra and a night in the desert in a Bedouin camp. The Bedouin are Arabic speaking nomadic people of the Middle Eastern deserts.

One of the most interesting things I noticed were the beautiful and unique fashion styling the Jordanian men displayed, especially in Petra. In the depths of that city, amongst all the rocks and caves and roman ruins, I saw where Johnny Depp’s Pirates of Penzance look was born.

Many of the young men lined their eyes with a dark substance made from the ash of a burnt tree and mixed with olive oil. As well as having a soothing humidifying affect, the mixture protects the eyes from the sun. It’s really a brilliant concoction. And it makes the lashes look especially luxurious. The camels, as well, were decked out in beautifully colored tapestries. The whole city of Petra was simply stupendous.

Desert fashion

As most cultures who live in a desert climate, Jordanian’s dress in clothing that covers most of the skin. The young men were most often in skinny pants of some kind and flowing tops, sometimes in layers. But the most fascinating and beautiful component of their attire were the creative and intricate ways they wrapped their head scarves – many of them were truly works of art.

Young men in Petra.

Young men in Petra.

I watched one gentlemen as he wrapped his, twisting and turning and tucking it in a series of complicated moves I couldn’t even hope to follow. When done, the scarf was piled high on his head in twists with two twirling pointed ends hanging down to his shoulders on either side. Some men implemented designs with one cascading side corner, others in the more traditional technique of shielding the back of the neck.

The scarves, or keffiyeh as they are called in the Arab world, were in various colors, though the most prevalent were the ones us westerners are used to seeing – the back and white checkered and red and white checkered varieties. This pattern is thought to have originated from an ancient Mesopotamian representation of fishing nets or ears of grain.

In Jordan, the red and white keffiyeh, also know as a shemagh mhadab, is associated with the country and its heritage. They have decorative cotton or wool tassels on the edges – the bigger the tassels, the greater the garment’s value and the status of it’s wearer.

My cycling guide, Anas, wore a black and white one that he told me was representative of his Arabic heritage. I asked him where to buy a traditional good quality authentic scarf, not one from tourist shop. He told me that downtown Amman was the place to buy them and that they would be cheaper there than in the stores catering to tourists. A scarf like his, with smaller tassels and no border, would cost anywhere from 5.00JD to 10.00JD. A fancier one with a border all around could cost up to 20.00JD. He also told me that men tied the shemagh in different ways for no other reason than how they were feeling that day. I love that.

(Just a note on currency: the Jordanian dinar is a pretty strong currency: 1.00 JD equals about 1.40USD.)

Making friends around the world

Me with a one of the Beduoin people.

Me with a one of the Beduoin people.

I also loved the long garments worn by the Bedouin. They were most often dressed in light colored pants and a long matching light colored tunic (down to mid calf) with button closures on the front. They all looked extremely well put together. The long dress like tunic is called a thoab and is made of lightweight fabric. Under the thoab, the men normally wear a t-shirt and the long wide leg trousers called a serwal. I love how, though they all basically wear the same garments, there was still so much individual style and personality conveyed through their clothing. I think one of the most fascinating things about fashion is individual expression and how people are able to wear something in a way that allows their personality shine through.

I absolutely loved my time in Jordan. Everyone was extremely welcoming and hospital. Everywhere I went, I was greeted with, “You are welcome in Jordan.” What a truly wonderful thing.

I’m in Egypt now, writing this as I look out over the Red Sea in Dahab (I need a day of relaxing after cycling through Jordan). I know I promised to write about Egyptian textiles and the markets and I will. I’ll be in Cairo tomorrow trying out my bartering skills and will provide a full report next week.

Until then, take care and don’t forget to let your own personal style show through in whatever manner you desire.
Ma’is salama.

A Little Bit of History from the Desert

A Little Bit of History from the Desert

Here's a picture from my balcony in Madaba, Jordan. I hope to find some interesting textiles in the bazaars as I travel through the country.

Here’s a picture from my balcony in Madaba, Jordan. I hope to find some interesting textiles in the bazaars as I travel through the country.

I’m in Jordan today. Yes, the Jordan in the Middle East, northeast of Egypt and Israel. I woke up in Madaba to a beautiful sunrise and rose blooms over the desert. I’m here on holiday, to ride my bike and spend the later afternoons looking for textiles in the bazaars.

The Middle East has always been a nexus of textile production. Trade routes commonly known as the Silk Road terminated on their western end in the eastern Mediterranean ports. As a result, these markets were also the centers of textile production.

Textiles of the Middle East during the Middle Ages were highly prized goods. I’d venture to say they still are. Many of the words we use to describe textiles in the English language are derived from Persian, Arabic, and Turkish – terms like damask, taffeta, cotton, muslin, seersucker, and mohair.

Historical value

Long ago, textiles in this region were also often accepted as payment of taxes or other moneys owed. Visiting officials and ambassadors were given gifts of cloth or garments. In a part of the world where much of the population was once primarily nomadic, interiors were furnished with textiles used to cover floors, walls, cushions, and to create beds and storage of all kinds.

Traditionally, gifts of any kind were also presented in a textile wrapper. The more elaborate the wrapper the greater honor was intended. Textiles were thought to be able to hold powers of protection or harm, depending on the symbols and inscriptions incorporated into them.

After the death of Muhammad, representation of living creatures was banned in most cultures of the region. As a result, Islamic design developed a beautiful metaphorical language all its own, utilizing geometry, calligraphy, vegetal, and architectural forms (though in many Persian & Central Asian silks and carpets, human and animal figures do appear).

Silk

Elaborately patterned silks were produced throughout the Middle East in all sorts of complex weaves – such as twills, lampas, and brocades. Silks of a more simple nature, tafta and satin weaves, were also quite numerous. A cloth made from a silk warp and a cotton weft, known as alaca, produced a more “economical” textile.

Tiraz textiles are a silk fabric, particularly important from the tenth to the fourteenth centuries, embellished with a border containing inscriptions of religious quotations and often woven in gold thread. Baghdad was the best known source of tiraz but it was produced in many other Middle Eastern locations. The borders appear most commonly on upper sleeve bands. They are were also found on burial shrouds and ceremonial textiles.

Cotton and linen

Both cotton and linen, ranging more heavy canvas to lightweight gauze, were widely produced in the Middle East. Textile printing also existed and, by the sixteenth century, a printing industry existed in Syria, later expanding into Anatolia.

Mohair and wool

Mohair, camel hair, and goat hair – referred to as cashmere or pashima, is used to weave soft and beautifully patterned shawls throughout the region. These shawls became very popular in the west during the nineteenth century.

The patterns, woven in twill tapestry or other complex compound weaves, featured colorful and elaborate designs. One such design was a complex vegetal one known as boteh. In the west this design became to be known as the paisley motif, named after Paisley, Scotland where textile mills produced copies of the design in the latter nineteenth century.

The best known wool textiles of the region are the pile and flat cloths made as rugs, bags, wall coverings, and the like. The oldest surviving example of Islamic carpet weaving is the “Fostat” fragment from the ninth century found in Cairo.

Carpet design can be divided into 3 categories

  1. Tribal carpets, produced by nomadic or village households for their own use, tend to be geometric in design and reflect regional affiliations.
  2. Court carpets, created by the finest artists of the day, are usually the most intricate and finely knotted.
  3. Urban manufactured carpets are the third category. These are often technically fine but most often have less intricate designs.

Adventure time!

I’m excited to see what kinds of things I’ll be able to unearth over the next week as I wander about Jordan. Hopefully, I’ll have some interesting finds to share with you!

Textiles, especially those that are handmade, have such a deep history. I love learning about a design or technique that is unique or specific to a certain village or area. I also enjoy meeting local artisans who still produce works of art in the same way their ancestors always have.

This all ties into one of my previous posts about passing on skilled expertise to younger generations. Its a tradition pretty much as old as human civilization and one very much worth sustaining.

I wish you all a week of amazing discoveries (whether they be ancient or not). Next week I’ll be posting from Cairo. Arak qaribanaan.

Looking for the Light

Looking for the Light

Unless I’m sewing in my lovely big-windowed space at Blindspot, I find that I’m constantly searching for more lamps.

Unless I’m sewing in my lovely big-windowed space at Blindspot, I find that I’m constantly searching for more lamps.

The older I get, the more light I need to sew – or so it seems. Perhaps the many years of sewing in dimly lit church basements and cramped corners surrounded by double racks of clothing and piles of waxed cardboard ‘chicken’ boxes has finally taken its toll.

Unless I’m sewing in my lovely big-windowed space at Blindspot, I find that I’m constantly searching for more lamps. Even with the almost entire wall of windows in my shop I still have a couple white paper Chinese lanterns hanging from the ceiling, two floor lamps, and small gooseneck table lights next to the machines. The little lights in the domestic machines never seem to be quite enough. I’ve even been known to prop up my cell phone with the flashlight on under the top arm of machines, leaning it against the solid part with the controls and wheel.

Industrial machines come with moveable, bendable gooseneck lamps attached. I position mine low to the left of the machine, almost touching. I never have a problem seeing when sewing with the industrial.

There are countless types of table lamps out there but, for sewing purposes – and especially if you want to be able to angle the light beam under a sewing machine – a clamp-on style or one with a small base is the best. If the base is too big it’ll just get in your way when you’re trying to sew (especially with a machine). You also need one with a long, moveable goose neck or adjustable arm so you can point it where you need it.

Daylight Slimline LED table lamp

The Daylight Slimline LED table lamp is a great choice. It’s extremely narrow and clamps to a table edge. I like that it doesn’t take up excess space; it just does its intended job without being obtrusive and overbearing (and yes, I know I’m anthropomorphizing).

Daylight or full spectrum light sources are said to improve color perception and visual clarity, as well as, mood, productivity, and mental awareness. How valid these claims are depends on whom you’re talking to but, it is pretty well accepted that they do improve color perception. Here’s one study conducted by the Lighting Research Center at the Rensselaer Polytechnic Institute if you’re interested in that sort of thing.

Daylight Slimline floor lamp

The Daylight Slimline light also comes in a floor lamp version, which is also very useful as you can bend the arm over a chair or your shoulder to work.

Ottlight Creative HD

A really nice, easily portable light is the Ottlight Creative HD high definition natural light.

The Ottlight is named after the inventor of full spectrum lighting, Dr. John Ott.

Doc Ott

All living organisms needed the full spectrum of light provided by the sun.

All living organisms needed the full spectrum of light provided by the sun.

Dr. Ott was a banker who loved horticulture and time-lapse photography. This led him into a pioneering career in photobiology; the study of light on living cells.

Dr. Ott ended up working as a consultant for the Walt Disney “Secrets of Life” film series where he found that he couldn’t successfully grow plants indoors under normal everyday artificial lighting. His research showed that, in order to thrive, all living organisms needed the full spectrum of light provided by the sun. It was also during the making of this film that Dr. Ott pioneered the use of time lapse for film and television.

Moving through the spectrum

As his career progressed, Dr. Ott began monitoring the beneficial effects of full spectrum lighting on certain human physiological conditions. He discovered that light color temperatures affected mental health, with balanced light reducing hyperactivity in classrooms and negative behavior in prisons.

One of his biggest discoveries was that proper reproduction of individual cells (plant and animal) is affected by lighting variances. He also realized that the light entering our bodies through our eyes controls and regulates our brain chemistry.

Dr. Ott wrote tons of research as well as three books. He published a series of seven articles in the International Journal of Biosocial Research, titled Color and Light: Their Effects on Plants, Animals, and People. These articles summed up Dr. Ott’s decades of independent research, which, at the time, was contrary to the established wisdom of pharmaceutical companies who were intent on toting the negative effects of natural sunlight.

The Silent Epidemic

It’s a sunny morning here in Harlem, so I’m about to grab my bike & go spend some time out in the sun.

It’s a sunny morning here in Harlem, so I’m about to grab my bike & go spend some time out in the sun.

At first, Dr. Ott’s research was most often met with polite indifference from the scientific community. Soon, though, clinicians and medical professionals emerged who recognized and aligned with his theory of Mal-illumination or “the silent epidemic”.

Mal-illumination refers to the human trend of becoming ‘contemporary cave dwellers’ and spending the majority of their time indoors and away from natural light sources. Doesn’t sound good, does it?

So, in closing, don’t forget to go outside (outside and sunlight are still free after all!), open the shades, and consider buying yourself a full spectrum lamp if you don’t have one already.

It’s a sunny morning here in Harlem and I’m about to grab my bike and go spend some time out in the sun.

The Soul of Things: Or should I buy that old metal sewing machine?

A friend told me the other day she was going to start collecting sewing machines. I found this a bit odd, mainly because, though she can sew, she doesn’t on any sort of regular basis. She said she was cleaning her apartment and came across her sewing machine shoved way up on the top shelf of her closet and then, for some reason, had the thought she should start collecting them.

Old sewing machines, especially the really old ones, look quite interesting & cool.

Old sewing machines, especially the really old ones, look quite interesting & cool.

I get it; old sewing machines, especially the really old ones, look quite interesting and cool. They often have intricate decals and ornate brand badges. Most of them still work – mainly because they’re all metal and have less parts to break.

Oldie but a goodie

I used to have an old black iron Singer with a knee pedal. I don’t remember the model number but it was one of the first ‘portable’ models Singer made. The machine did run on electricity and came in a beautiful wood dome shaped case. In reality, it was actually a bit too heavy to be considered portable. I think I found it in the depths of some storage room in an old school building somewhere in Syracuse, NY. I was working for a costume designer, I think, for the opera. (Does Syracuse still have an opera? I can’t remember – it’s been so long).

We had been given the storage room as a work space and told we could have and/or use whatever was in it. I remember sitting in a corner, shelves and tables around me piled high with fabrics and boxes and just stuff, sewing tucks into big white cotton petticoats. I remember the machine being very fast. Unlike a lot of models today who have multiple speed settings, machines back then only had one: fast.

I honestly am not sure what happened to that machine. I know it made the move to Texas but it didn’t make the move to NYC, so it’s been gone from my life for almost fifteen years. I suspect I sold it at a garage sale for $20.00 or something. Or even gave it away to someone who would use it – which is sort of how I think antique sewing machines should navigate through life.

Value: only in the eye of the beholder

I know there are some ‘rare’ models that are perhaps ‘worth’ a lot of money but, all in all, I think people tend to pay entirely too much for used machines. Online auction sites such as Ebay certainly contribute to that. I suppose it’s nice that people can get some money for the old machine that’s been sitting in their basement or garage but, I also think those Ebay auctions get a bit out of hand. And they also trend, often for no discernable reason.

Featherweights are always a popular machine and sell routinely for over $500.00. I found one, which is rarer than the black ones, but it is currently listed on Ebay at $1280.00.

Featherweights are always a popular machine and sell routinely for over $500.00. I found one, which is rarer than the black ones, but it is currently listed on Ebay at $1280.00.

Featherweights are always a popular machine and sell routinely for over $500.00. I found one, which is rarer than the black ones, but it is currently listed on Ebay at $1280.00.

It’s a beautiful machine and comes with the carrying case but no accessories. I honestly think it’s priced too high but perhaps someone will buy it. The value of things is, of course, ultimately measured by what people will pay for that thing (just look at real estate prices in NYC).

The case is a nice touch, since that is all you will likely get with these older machines. Through the passage of time, included accessories & attachments become rare finds.

The case is a nice touch, since that is all you will likely get with these older machines. Through the passage of time, included accessories & attachments become rare finds.

What now?

So, what should you do if you really want to collect old machines but don’t want to spend all of your extra money on it?

Go to garage sales (or stoop sales if you live in the city). When I lived in Texas, I used to frequent yard and garage sales all the time. I almost always found at least one machine at each sale. Some of them I bought but they were never for more than $30.00 or $40.00. If you are buying a machine at sale, ask if you can plug it in to see if it works. Check to see if you can turn the wheel freely and, even if the belt happens to be cracked or broken (they often are as the belts are usually rubber) make sure the light comes on when plugged in.

So, what should you do if you really want to collect old machines but don’t want to spend all of your extra money on it?

So, what should you do if you really want to collect old machines but don’t want to spend all of your extra money on it?

The needle won’t go up and down if the belt is missing or damaged but belts are not an expensive or difficult thing to fix. Check for rust too. Machines that have been stored in a garage or barn often have too much rust damage to ever run well again.

I’ve gotten out of the buy old sewing machines game (I live in a 5th floor walkup in NYC after all), especially on online auction sites. Although many of those machines are cosmetically extraordinary, they lack a “soul”. The only ‘antique’ machines I have now are my Nana’s old Singer 401K and a Singer hemstitcher we purchased for Boardwalk Empire. I’ll never get rid of Nana’s machine. Its sentimental value is immeasurable (even if it didn’t work though it does).

And that’s when things truly become priceless: when they somehow hold a collection of memories related to a person or time.

Magic Makers and Dreamers of Dreams

Magic Makers and Dreamers of Dreams

As the tailor in the costume department on a major network television show, I often am asked to do minor sewing repairs/favors for people in other departments. I mostly don’t mind, especially if the person who is actually in need of the favor comes to ask me in person. It’s usually small things like sewing on a button or repairing a seam that has split open. If I’m not too busy and the repair will take five to ten minutes, I’ll often go ahead and do it while they wait.

If the favor-seeker is a woman, they inevitably say something like, “I always wanted to learn how to sew,” or “My mom tried to teach me but I was never interested,” or “I wish I knew how to sew.”

You’re never too old to learn

I always want to ask why they didn’t, or why don’t they now and then. Sometimes, if I think about it too much, I become a bit sad as, once again, I realize that sewing really kind of is a dying art. Along with shop and industrial arts classes, sewing certainly isn’t taught anymore in most school systems. Many people view ‘maker’ type skills as not as prestigious or “smart” as careers in finance or marketing. There’s quite a bit of research on the subject and, also, apparently a “Maker Movement”. It seems maybe people are starting to realize how important and necessary building and making skills are and how much the world really does still need true craftspeople.

I’m fascinated by anyone who has practiced and honed their skills to the point of being able to create something beautiful and functional with just their hands. When it comes to making things out of fabric or wood or metal or whatever, the true magic is in watching the thing emerge from beneath your fingers.

The importance of guidance

Jorge, who was the man who taught me how to drape, always used to say, “Just cut away all the parts that aren’t a 1930s dress,” (or whatever it was I was endeavoring to make). I suppose it’s true that not everyone has the ability to see a 1930s dress in a pile of fabric: that’s what makes some drapers and pattern makers artists. But if you do have that ability, or the ability to see a three-dimensional object and know what it would look like as a two-dimensional pattern than you owe to yourself to develop that gift. Because it’s a rare thing indeed. Or if you know a young person who has expressed interest in sewing and making things, teach them and encourage them.

Sewing and patternmaking are incredible skills to have and you can make a very lucrative career out of them. When I met Christy Rilling years ago, she was working out of her tiny East Village apartment. Now, she has a full studio and a roster of talented tailors working for her. And she tailors Michelle Obama’s clothing.

Use your hands and make something

I ride my bike everywhere in the city, over all sorts of potholes and debris.

I ride my bike everywhere in the city, over all sorts of potholes and debris.

I wish more young people were interested in pursuing careers in things like furniture building, masonry, tailoring, and clock & watch repair though I do think that our schools systems are partially to blame for the lack of “interest”. The world is always in need of beautiful & unique things and the individuals who can make them. By beauty, I mean anything that is lovingly & expertly crafted – from a simple wood chair to an intricate mechanical pocket watch, to a bias cut dress that hugs the body it was made for just right to a hand built bicycle wheel.

Have you ever watched someone build a bicycle wheel? It’s kind of amazing. I recently had one built for my bike. When the wheel was done and on my bike, I was struck suddenly by the immense importance of that wheel to be well built. I mean, I ride my bike everywhere in the city, over all sorts of potholes and debris and I trust, completely without thinking, that that wheel will do its intended job and not suddenly crumple under the pressure. That’s a big trust when you really think about it.

I will say here that I do have a locally owned bike shop https://www.bicycleroots.com I always go to and my friend, who owns the shop, is the only one I’d trust to build me a wheel. Which brings me to my next point.

The most valuable commodity: People

Relationships and trust are key when it comes to building a business around your skill, sewing or otherwise. When it comes to sewing and patternmaking, your goal is most always to make a person look their very best. If you do that, they will come to realize the value in having something made or altered just for them and they’ll come back and they’ll also send their friends.

So encourage some aspiring maker today if you can and tell them it’s an extremely wonderful thing if they think they might want to do this making thing for a living someday. Because there’s always room for more magic makers in this world.

All in the Family

All in the Family

One of my work colleagues is currently in the process of setting up a costume shop for a new period television show. Setting up a new shop is a pretty big job. There is so much to do and lots of decisions to make.

Setting up a new shop is a pretty big job.

Setting up a new shop is a pretty big job.

My colleague asked about sourcing options for rolls of muslin and whether buying online or locally in the city made more sense. I actually have some very strong opinions on the subject. I believe very much in supporting local and family owned businesses. Sewing Machines Plus is a family owned company in San Marcos, California and I am happy to contribute to their blog. If you are local to that area, or if you live in a place where sewing supplies are not plentiful, or your only choice is a big name chain store, I encourage you to check out the Sewing Machines Plus website as an alternative.

If I can make it there, I’ll make it anywhere

I happen to be lucky enough to live in New York City where there is still a garment district. In the city, it is still possible to get pretty much anything you need sewing-wise from the garment district or other local businesses, though it does sometimes take a bit more time/legwork and actually talking to a real live human in person to procure what you need.

I always get my muslin from Steinlauf and Stoller on 39th Street. It’s a small, narrow store with not much of a traditional showroom. You have to ask one of the crotchety older gentlemen behind the counter for what you need. He’ll probably grumble a bit at you and ask you what you’re making and what you need the thing for but he’ll eventually reach into some drawer or cupboard, or disappear into the depths of the storeroom and pull out the thing you need. All in all, it makes for a very authentic New York experience.

Another one of my favorite supply places in the city is Oshman Brothers in the Lower East Side. They’re a third generation family business and are always super helpful with digging out the specific supplies you’re looking for. They are, though, closed on Saturdays.

Andy’s

In true NYC style, Andy’s is not actually a store but rather a workshop in the back of another store (True Hair Company) at the end of a hallway lined with random dress form parts.

In true NYC style, Andy’s is not actually a store but rather a workshop in the back of another store (True Hair Company) at the end of a hallway lined with random dress form parts.

Andy’s dress forms is the last dress form manufacturer left in New York City. They also repair forms. Their website cautions you to call before coming by the store. In true NYC style, Andy’s is not actually a store but rather a workshop in the back of another store (True Hair Company) at the end of a hallway lined with random dress form parts. Going for a visit is always an adventure. But if you’ve been once, they are likely to recall your name and know what show, or shows you work on, and treat you like one of the family.

Another store with limited hours and a recommendation to call before stopping by. Manny’s was once one of the most magical stores in the city, with shelves stuffed full of amazing millinery trims and notions. The place used to offer a bit of a treasure hunt. Now, they are much more streamlined and organized and don’t stock as many things as they once did. Sadly, this is the result of the decreasing demand for millinery supplies and the consumer trend of shopping at big name “convenient” outlets.

The New York City garment district isn’t dead yet but it has certainly suffered somewhat of a decline, as have many family owned and run businesses in the U.S. If you can, get out and support your local fabric and sewing supply store. And if there isn’t one nearby, check out an online family owned store such as Sewing Machines Plus who still believe in the personal touch. You’ll be glad you did.

Stunt Doubles and Magic Gloves

Stunt Doubles and Magic Gloves

The film and television business has many safety precautions in place. Productions almost always have a Stunt Coordinator to supervise and choreograph any type of fight or daredevil action scene. Actors and actresses often have stunt doubles who will perform most of the really ‘dangerous’ bits. Big name actors usually have a regular stunt double who always works with them no matter what show or film they are on.

What this means costume-wise, is that we need to dress the double in exactly the same clothes as the actor. Many times, both the stunt and actor themselves will require multiple outfits of the same thing.

Love / hate

I have a love-hate relationship with multiples. On the one hand, it can be super boring to do the same alteration on the same pair of pants, or jacket, or whatever six to ten times. On the other hand, it can be a very zen experience: doing the same thing over and over kind of puts you into a rhythm where everything flows naturally and without much thought. I prefer to do all the multiples at one time if possible.

When I lived in Austin, TX, I worked as a set costumer on many of the films directed by Robert Rodriguez: Spy Kids, Sin City, Grindhouse. His movies are very stunt heavy which makes his sets very active and interesting. The stunt coordinator for all the films I worked on for Mr. Rodriguez was a lovely and talented man named Jeff Dashnaw. Many of the actors and stunt actors were harnessed for various scenes. A stunt harness is similar, I suppose, to a climbing harness or rig. It’s made of heavy canvas and twill and sometimes has metal jump rings to facilitate the attachment of cables.

There are different types of harnesses, depending on what sort of action is required. Some are full vests and some are just a belt and leg straps. It’s up to the stunt coordinator to determine what harness should be used and where the cables should be attached in order to create the desired effect. There’s quite a bit of physics knowledge in all of that!

What to do when things go wrong

Things can go wrong sometimes and people can be injured. Thankfully, it doesn’t happen all that often. On a show I worked on recently one of the actors tore a ligament in his hand which, in turn, resulted in him having to wear a big, rather awkward cast. The task of trying to disguise this cast fell to the costume department.

The costume designer and I had to figure out how to make a glove of some sort to cover the cast.

Tracing of hands.

Tracing of hands.

First, we traced the actor’s hand in his cast.

Make a pattern.

Make a pattern.

Next, I made a pattern of the tracing. Our idea was to use an existing glove, take it apart, stitch the fingers together (since his fingers are bound together), and add a new neoprene layer on the palm side.

Taking apart an existing glove.

Taking apart an existing glove.

This was the first result: Not too bad.

First attempt at a glove to hide the cast.

First attempt at a glove to hide the cast.

Then we decided that it might look better to have the thumb separate so I did some modifications:

Attempt 2 with separate thumb.

Attempt 2 with separate thumb.

Now, it’s a bit too small across the knuckles so I have to take the neoprene back off and recut a new, wider one, to add some width.

Being flexible is key

Projects like this are fairly normal in my sewing life. And if there’s one thing that seems to be true no matter what show I’m working on it’s that the costume department is almost always the ones tasked with finding solutions to a problem that no one else wants to deal with.

TV magic. It’s a real thing. This actually reminds me of an incident during Boardwalk Empire when I came to work one morning to find a shredded beaded dress on my table with a note that said, “Help! Please work your magic to fix this dress. It works again this evening.”

We did indeed manage to put the dress back together to get through one more night of filming but we sent it back to set with a note that read, “We are all out of magic for the week but did our best to bring this dress back from the dead. Love, The Costume Shop.”

In the Wee Hours of the Morning

In the Wee Hours of the Morning

I’ve always been a morning person, or rather, I’ve never really found it that difficult to get up at before the crack of dawn. I’m usually not ready to actually talk to anyone until after the sun is up but, I actually really like the quiet pre-dawn hours, especially in a big city, like New York.

The bars here close at 4:00 am so the hours between four and six are the transition between last night and this morning; people who work in bars are on their way home (as well as those who were just out drinking) while another whole group of people are on their way to work. The streets are relatively quiet without much traffic – a true rarity in New York City. Cycling through the early morning streets always feels like a special, secret thing. The cabs that are out and about rarely honk this early and we share the roads without incident.

Top of the morning

A lot happens in the city between the hours of 4:00 am and 7:00 am. I’m not the only one out. Central Park is already humming starting at 5:00 am with runners, walkers, cyclists, and dogs. The street vendors are up and opening up their carts. Most bodegas are open already (many of them stay open all night). On the weekends, there are bike races and running races (the NYC half marathon was yesterday) and, all about the city, especially if its Monday morning, film and television crews are going to work, or are already at work.

If you want to work in film and television, you have to be able to get up early. And I mean early, like before 5:00 am, and, if you’re in the wardrobe of hair and makeup departments, often before 4:00 am. It’s not unusual for the costume and wardrobe departments to have to be at work by 5:30am, or 5:00 am. I’ve even had to be at work by 4:30 am before.

Actor call times for this morning, including fitting times.

Actor call times for this morning, including fitting times.

The main reason for this is the sun, and the fact that most shooting days are, at a very minimum, twelve hours long. Mondays usually mean a super early start as the goal is often to start filming outside as soon as the sun is up (you don’t want to miss any of that precious daylight, especially in the winter months when the days are shorter).

It’s all about proper preparation

In order to have the actors ready to go on set when the sun is up, they need to get to work an hour or two beforehand to go through hair and makeup and to get dressed. If it’s day that requires a large amount of background actors to be dressed and ready to go in the first shot, they (and the wardrobe people who are there to help them get ready) often must report to work a couple hours before sunrise.

As the tailor, I often have to be at work for an early morning fitting that happens before an actor goes to hair and makeup. Then I have the hour or so when they’re “in the chair” as we call it in the film business, to complete an alteration. This is also when my fast sewing skills come in handy.

The early bird

This Monday on Blindspot, we’re in the studio on the stage so all the scenes are interior but, general crew call is still 7:00 am.

This Monday on Blindspot, we’re in the studio on the stage so all the scenes are interior but, general crew call is still 7:00 am.

This Monday on Blindspot, we’re in the studio on the stage so all the scenes are interior but, general crew call is still 7:00 am. We were also on the stage most of last week, including Friday, so the crew will be pretty much ready at 7:00 to start shooting. If we’ve been out somewhere on location shooting, sometimes an extra half hour or so is needed to get the lights ready, the cameras out, the props set, etc.

Times the wardrobe, costume, and hair & makeup departments had to be at work this morning.

Times the wardrobe, costume, and hair & makeup departments had to be at work this morning.

The wardrobe crew, though, was here at 5:42 and 6:00 and the first actors arrived by 6:00.

Sometimes people ask how I’m able to get up so early. I honestly don’t know the answer. I will say that I think you do get used to it. I actually hate when I don’t have to be at work until 9:00 or 10:00, mainly because it can take twice as long to get there when you’re in the midst of rush hour traffic. I’d choose the 5:00 and 6:00 am starts every time.

I do my best, focused work early in the morning; things don’t seem as frenetic before the sun is up. There are fewer distractions, the phone doesn’t ring, the only texts are most likely directly related to whatever I’m working on, people aren’t quite awake yet so there’s less chit chat. Things just seem to flow along at a steady, quiet, unencumbered pace.  Also, when you get to work at 6:00 in the morning, you get to have second breakfast at 10:00 – and who wouldn’t be up for that?

Everyone needs an Arm Sometimes

Everyone needs an Arm Sometimes

I rarely use a free arm on a sewing machine, mainly because I sew most often on my industrial Juki straight stitch machine and it doesn’t have one. I sew sleeve and pant cuffs by either leaving the garment right side out and sewing with the wrong side to the top or vice versa (garment wrong side out and sewing with the right side to the top).

I sew most often on my industrial Juki straight stitch machine and it doesn’t have a free arm.

I sew most often on my industrial Juki straight stitch machine and it doesn’t have a free arm.

Most things are easily sewn this way. You basically put the needle and presser foot inside the pant leg or sleeve.

Something up my sleeve

This past week though, I needed to attach a nine and half inch sleeve extension to the top of a cuff – making a sweater look as if there was another layer underneath when in actuality there was only an extra sleeve poking out from the bottom.

I marked and pinned, tried going in from one way, then another but couldn’t get the needle to the right sewing position. The sleeve extension was too long and the existing cuff on the sweater I was attaching it too, far too bulky and heavy.

My little light weight Brother SC9500 was no help either as it doesn’t have a really skinny free arm.

My little light weight Brother SC9500 was no help either as it doesn’t have a really skinny free arm.

My little light weight Brother SC9500 was no help either as it doesn’t have a really skinny free arm.

A sewing machine free arm is the narrow platform you’re usually left with if you remove the flat bed attachment on a domestic machine.

It’s a Bernina Record 830 which is, along with the Bernina 930, one of the best domestic ‘portable’ machines ever made.

It’s a Bernina Record 830 which is, along with the Bernina 930, one of the best domestic ‘portable’ machines ever made.

After some struggling (and cursing), I remembered that my good old trusty heavy metal Bernina was under the cutting table. It’s a Bernina Record 830 which is, along with the Bernina 930, one of the best domestic ‘portable’ machines ever made.

Standing the test of time

The 830 was made in the 1970s and the 930 in the 1980s. Both machines are mechanical (no electronic ‘smart’ stitch settings) and will sew through pretty much anything. They’re also faster than most modern domestic machines. And the 830 has a nice skinny free arm.

The one thing it doesn’t have is extra ‘give’ in the presser foot – which allows you to get really big bulky things under it. In order to get my sweater cuff and extra sleeve under the foot I needed to exert a good amount of what my father always referred to as ‘elbow grease’.

But once under there, the old 830 happily sewed over all the lumpy bulk. Crisis averted.

Bernina reliability

Bernina is still making some great machines, many of them are electronic now.

But, if you ever see an 830 or a 930 at a garage sale, snatch it up. They make excellent all around machines and seem to be virtually indestructible. Mine has taken a dive off the tailgate of a wardrobe truck and it still works great (though I don’t necessarily recommend testing that theory).

My experience with the troublesome sweater reminded me that there is always a solution to a seemingly impossible task. Sometimes that solution only becomes clear after you’ve pretty much given up. I did indeed say out loud (to no one in particular as I’m pretty much always sewing alone in my little sunny corner) “I can’t get in there. I just can’t get in there.” Then, low and behold, I spotted the red plastic case that houses my Bernina and I knew everything was going to be ok.

This also reminds me of something I was told when I first started cycling up steep, long mountains. “Every climb has a gear. You just need to find it.” I wasn’t thoroughly convinced at first but, if history is to be believed, that is absolutely the case. I have yet to find a mountain I couldn’t climb.

There’s always a way. You just have to find it.