How to Sew a DIY Mattress Cover

How to Sew a DIY Mattress Cover

My husband and I sleep on a full-sized bed on 4” of high density foam that we bought from Keyston Brothers, a store that specializes in auto and marine foam and fabric (We use density type Q41 for anyone interested in doing the same). We find the foam lasts about five years before we need to replace it and for a full-sized mattress’ worth, it costs about $250. That is loads cheaper than a fancy mattress and we sleep like babies.

Sweet dreams!

Sweet dreams!

We discovered this foam when we were replacing the cushions in the v-berth of our sailboat. We lived aboard for almost eight years and slept amazingly. When we moved on land we decided to cut costs and stick with the foam. I made a custom cover for it but this frame we recently got from Ikea is smaller than the foam. See how it curves down into the bed and up and over the edges? My husband and I were getting rolled into each other at night so I knew I was going to have to take matters into my own hands.

See how it curves down into the bed and up and over the edges?

See how it curves down into the bed and up and over the edges?

Let’s get started

I took off the cover I had made and measured the foam to a size that would fit in the frame. Then I got out my $20 electric cutting knife from Walmart and got to slicing.

Take a deep breath. We're about to slice into our bed. Ready? Let's go!

Take a deep breath. We’re about to slice into our bed. Ready? Let’s go!

Upstairs, I cut the side piece (zipper piece) off of the top and bottom of the cover. Here are the two main panels laid out.

Here are the two main panels laid out.

Here are the two main panels laid out.

Zipper time!

I had finished all my seams with zigzag stitches and there was no way I wanted to take out all those stitches. Instead I saved the zipper by just taking out the straight stitches holding it to the cover.

I saved the zipper by just taking out the straight stitches holding it to the cover.

I saved the zipper by just taking out the straight stitches holding it to the cover.

Zipper saved! Now I didn’t have to buy another one for the smaller sized cover.

Zipper saved!

Zipper saved!

Let’s sketch this out…

Math time! Here I had to work out the new size of the zipper plaque and the rest of the side facing. Plus I wanted to add handles this time so I measured out those too. I also cut the top and back panels to the same size as the foam that now fit in the bed frame.

Math time!

Math time!

I was all out of the original fabric I had used to make the mattress cover so I used some leftover Sunbrella scraps I had from another project. Here are the parts I’ll need to piece together for the zipper plaque, the rest of the sides and the handles.

Here are the parts I’ll need to piece together for the zipper plaque, the rest of the sides, & the handles.

Here are the parts I’ll need to piece together for the zipper plaque, the rest of the sides, & the handles.

I made quick work of the four handles and top stitched them for strength. The ends are unfinished as they’ll be sewn inside the cover.

I made quick work of the four handles & top stitched them for strength.

I made quick work of the four handles & top stitched them for strength.

Next I sewed the zipper plaque and side pieces together. I also made sure to zig zag stitch each join to prevent the fabric unraveling.

Next I sewed the zipper plaque & side pieces together.

Next I sewed the zipper plaque & side pieces together.

Making the zipper plaque is my favorite part. It means I’m getting close to being done. Here I’ve switched to a zipper foot so I can get super close to the zipper.

Making the zipper plaque is my favorite part.

Making the zipper plaque is my favorite part.

Next I sewed on the handles to one of the large panels.

Next I sewed on the handles to one of the large panels.

Next I sewed on the handles to one of the large panels.

Side facing

Now it was time to add on the side facing. Yes! I joined one end of the side panel to the zipper plaque and started sewing on the zipper plaque portion first. Then I just transitioned to the side piece and kept going all the way around.

Now it was time to add on the side facing.

Now it was time to add on the side facing.

I stopped several inches before I got back around to the beginning and joined the two ends. Then I trimmed off the excess, zig zag stitched the join, and then sewed that piece onto the bottom panel completely.

I stopped several inches before I got back around to the beginning & joined the two ends.

I stopped several inches before I got back around to the beginning & joined the two ends.

Pro tip: make sure you open up your zipper enough right now that you can get your hand through it to open it completely when turn this right sides out in a few more steps.

You are so close now!!!

You are so close now!!!

You are so close now!!!

Before you begin sewing on the top panel there are still two important things you need to do.

Create match up marks.

Create match up marks.

  1. Create match up marks. When you are working with large pieces of fabric, things have a tendency to shift. These marks will let you know you are joining the two pieces together where you should. If you look carefully you will see pink marks on either side of the fabric at the 19” mark. I marked the side pieces and then the top piece so everything should match up when I sew.
  2. Do your corners!!! This is crucial. Go to each corner and fold it down and back until you are sure the piece is square with each side. Then mark that spot so you know you’re at the actual corner when you get there.
Do your corners!!!

Do your corners!!!

Begin sewing your final panel to the cover. I like to put the panel that is being sewn on the bottom. Here you can see I’ve matched my corners perfectly.

Here you can see I’ve matched my corners perfectly.

Here you can see I’ve matched my corners perfectly.

When you’ve sewn all the way around you are ALMOST done but not quite. There are two things to be done first.

  1. Take the time to carefully inspect ALL seams, fronts and backs. Sew anything you might need to.
  2. Then you need to zigzag stitch both seams in order prevent the fabric from unraveling.
You may think you have finished the hardest part, but the worst is yet to come.

You may think you have finished the hardest part, but the worst is yet to come.

Pat yourself on the back

You may think you have finished the hardest part, but the worst is yet to come. It’s time for cushion Olympics. Yes, wrangling foam into cushions should be an Olympic sport.

Here’s what you need to know:

  1. Go slowly. Do not pull the fabric or you will rip your seams and pop your zippers.
  2. Rather, walk the foam into the cover. I like to fold it on the ends and walk it a little sideways.
  3. Patience, patience, patience. Fit your foam into the pattern just the way you designed it. It you did your math right, it WILL fit.
Go slowly.

Go slowly.

After burning some calories (always a good thing), you will have your new mattress with custom fitting mattress cover that actually fits into your bed frame. Now you may rejoice.

Now you may rejoice.

Now you may rejoice.

Look at those clean lines!

Look at those clean lines!

Look at those clean lines!

Do you make your own bedding, including mattresses? We’d love to hear about your work.

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Charlotte Kaufman is a writer and sewist in Mammoth Lakes, California. She specializes in marine and home interiors and continues to fall more and more in love with quilting. You can follow her at charlottekaufman.com.
Gifts to Sew for Dad

Gifts to Sew for Dad

Gifts to Sew for Dad

Sometimes it is hard to think of a great gift to sew for dad. It might seem like endless project options come to mind for most any other recipient, but gift ideas to sew for men don’t come quite as easy. Between the holidays, his birthday, and Father’s Day, you need a few good gift ideas each year—and that’s if you only have one dad to sew for!

Gifts to Sew for Dad

To help solve this perennial problem, here’s a long resource list of ideas to sew for men, including your dad, your children’s dad, or any other dad you might love.

Pillowcase

I seem to list pillowcases in every gift idea post I write! That’s because they are easy to make in a hurry, everyone uses them, and none are as nice as those that you make. So they make a nice gift to sew for dad, too. My dear always loves a gift of a new pillowcase, especially for his jumbo XL long pillow. Last year, I made him one with Star Trek fabric, it is covered with line drawings of the Enterprise.  I used a vintage yard I’ve been saving and some vintage trim, too, and made him a new one today.

I think he'll love this for his jumbo pillow. I love the extra bit the sparkly trim adds to this.

I think he’ll love this for his jumbo pillow. I love the extra bit the sparkly trim adds to this.

Pajamas

Simplicity and other pattern makers make super easy to follow patterns for pajama pants. Or you can trace a favorite pair to make a pattern, or you can follow an online tutorial.  Make them extra nice by adding pockets and drawstring waist. My dear prefers these cut quite loose and made from plaid flannel shirting; these look great on him, too.

Handkerchiefs

Make these from soft cotton; they are nice in flannel, or even knit.  Use a serger to finish all sides. For knit fabrics, you don’t even have to hem them at all. To save a step, buy these pre-made and make them more fun with tie-dye or personalize them with embroidery.

Handkerchief detail.

Handkerchief detail.

Quilt

A quilt is a perfect gift to sew for dad. Make him a lap sized or larger quilt in his favorite colors if you know them. If not, you know he loves his college or pro team’s colors, or go with a muted and manly collection of scrap fabrics. My favorite quilt I made for a man was a corduroy scrap quilt, with brightly colored squares alternating with khaki squares in a Streak of Lightning pattern. Choose a high quality, super soft cotton flannel for the quilt backing, and use cotton batting for maximum comfort quilts.

Streak of Lightning quilt, Ashley Van Haeften, from Flickr.

Streak of Lightning quilt, Ashley Van Haeften, from Flickr.

Bedside or chair arm organizer

Sew an organizer pocket to go over the side of his chair and hold his remotes and things, or under his mattress to keep glasses and reading material safely at hand.

Comfy his couch

Besides making a quilt, you can make his couch even cozier with custom cushions, perhaps one which includes pockets for his remote. Or make him a cuddly plush sofa blanket.

Two layers of Cuddle Plush fabric make an ultra cozy sofa blanket.

Two layers of Cuddle Plush fabric make an ultra cozy sofa blanket.

BBQ Apron / tocque / oven mitts

Use appliqué or a fun novelty fabric to make and personalize an apron just for him. I like this reversible pattern from Michael Miller fabrics best. Make the gift even nicer by pairing it with an easy-to-make, matching chef’s hat (tocque is the proper name for these) or an oven mitt.

Reversible, adjustable apron & chef hat.

Reversible, adjustable apron & chef hat.

Handyman apron

Help him around the house by sewing a full-coverage handyman apron or an easy pocketed waist apron for holding nails or a few tools.

First aid kit

Everyone needs one. You can make it roll-up style, or with a zipper.

Zip bag

Zip bags I made for guys yesterday.

Zip bags I made for guys yesterday.

Make him a small and simple zippered pouch for holding his cufflinks and jewelry, sketching pencils, or other small items. For something a bit roomier, here is a tutorial for a boxy toiletries bag that will work well to sew for dad.

You can sew an easy zip bag in 15 minutes, or less.

You can sew an easy zip bag in 15 minutes, or less.

Phone or glasses case

These are simple and easy to make. If you prefer, make a hanging charging pouch.

Tablet tote

This one is really easy to make; scroll down to see a manly looking option. The iPlaid is a good choice for a guy, or you could make one from scrap jeans.

Laptop sleeve or bag

If you can get your hands on his laptop to take measurements, then you can make this easy laptop sleeve in an hour or less. For something with a strap, make him a messenger style bag to fit his laptop.

Lunch bag

He’d probably rather not carry a cutesy lunch sack, so here’s how to sew a reusable brown bag with waxed canvas.

Wallet

Make it bifold or trifold. Or make him a simple business card wallet.

Other kits or bags

Make a tool roll or tool bag, a cord roll, a battery bandolier organizer, a monogrammed suede bag for his liquor bottle if he carries one to go, a shoe bag for travel. I’m making a patchwork quilted ukulele bag and a drumstick bag for my hubby this year. A soft padded guitar bag is a great idea, too.

This fabric is perfect for lining his ukulele case.

This fabric is perfect for lining his ukulele case.

Cup, can, or bottle cozy

Here are free tutorials to sew these for a can, a bottle, or a coffee cup.

Keychain

Lanyard type key fobs make useful gifts. You can make them with webbing, leather, even recycled jean denim. Here is a neat tutorial that includes a way to make these with a zipper for a place to stash cash. Or make something else useful to hang hang on his keychain, like a chapstick cozy or earbud or iphone pouch.

CD visor or book

Plenty of dads still keep their music on CD. If yours does, you can sew him a place to hold them on his car visor. I made one with a patchwork dive flag and ocean blue fabrics for my diver dad. You can also use felt to make pocket pages and sew a folder or book for holding CDs.

Baby carrier

Dads love to wear babies, and babies love it when they do. For a new dad, make a sling type, mei-tai, or a toddler sized soft structured carrier in a manly color or fabric.

A mei-tai style baby carrier is super easy to sew and comfy for both dad & baby.

A mei-tai style baby carrier is super easy to sew and comfy for both dad & baby.

Sporting gifts

Stadium blanket, photo courtesy Fons & Porter.

Stadium blanket, photo courtesy Fons & Porter.

Hat

There are lots of ways to sew a hat. Here are tutorials and free patterns for a few different styles:

Shorts

Buy a simple pattern, or use my 10-minute way to make shorts. You can make the bandana style shorts in that link for men using four bandanas instead of two.  Just use two bandanas instead of one for each leg, and add side seams to sew these together. Add length at the rise with a matching or coordinating fabric, or cut a couple more bandanas in half and sew these at the top. Or choose a funky fabric and whip up some board shorts for him.

Tie / bowtie

Buy some silk and make him a stylish tie with a pocket square to match. Here are tutorials for a bow tie and how to add a secret wallet pocket to the back of any tie, too.

Scarf / cowl

Unless you live in the Southern Hemisphere, you probably won’t want to give dad a scarf for Father’s Day. But for winter holidays or birthdays, a scarf or cowl makes a great gift.

Do you have other ideas?

I am sewing all my Father’s Day gifts this year. What about you? Which of these ideas will you sew for dad? If you know any good gifts to sew for dad or men that aren’t on this list, please add them by commenting below.

How to Sew a Fitted Sheet

DIY: Sew a Fitted Sheet (from a flat sheet)

My daughters have bunk beds and I like them to have at least two sets of sheets (per bed) in the event of accidents, sickness, or just in general because kids get dirty.

Our family doesn’t use flat sheets. I always feel claustrophobic when I sleep with one and I end up pulling the sheet out of the bottom of the bed and using it more like a blanket. It’s also a pain to remake the bed every morning. Instead, we used fitted sheets and loose blankets and we wash them all frequently.

Because of this, I can buy one set of sheets, a fitted one and a flat one, and turn the flat sheet into another fitted sheet. That gives me two matching fitted sheets which is perfect for when you have bunk beds.

Measure twice, cut once

To make your own fitted sheet you need to measure the length and the wide of the top of the mattress you are using. You’ll also need to measure the sides.

This mattress is 38” x 75” and the sides are 7”.

To make your own fitted sheet, first measure the sides, length & width of the top of the mattress you are using.

To make your own fitted sheet, first measure the sides, length & width of the top of the mattress you are using.

To determine the rest, you need to add enough fabric to wrap around under the mattress plus seam allowance. I like anywhere between 3-4” for the bottom fabric (it may depend on the size of flat sheet you are working with) and I allow 1” on all sides for seam allowance. I fold the fabric over ½” and then again another ½”.

Your final equation to determine the size of rectangle you’ll need is:

Seam allowance + bottom fabric + length of side + width (or length) of top of mattress + length of other side + bottom fabric on other side + seam allowance on other side.

Repeat the same process for the length if you started with the width.

I had to take out the top folded seam in order to have a large enough rectangle to meet my measurement requirements.

I had to take out the top folded seam in order to have a large enough rectangle to meet my measurement requirements.

For this flat sheet, I had to take out the top folded seam in order to have a large enough rectangle to meet my measurement requirements. After I took out that seam, I ironed (after having prewashed before I got started).

I had to take out the top folded seam in order to have a large enough rectangle.

I had to take out the top folded seam in order to have a large enough rectangle.

I love it when a plan comes together

Sometimes I love how the universe works. The particular measurements on this flat sheet made it so I didn’t need to calculate seam allowance, other than for the one side I had to take the seam out of. I used all the pre-sewn hems and the measurements worked out perfectly.

I used all the pre-sewn hems & the measurements worked out perfectly.

I used all the pre-sewn hems & the measurements worked out perfectly.

The one part that people might find tricky is cutting out the corners. Here you are going the exact measurement of where the fabric would rest on the top of the mattress, so you take into account: seam allowance + fabric on the bottom + fabric on the sides, on each corner of the square. Make the squares on all corners of your fabric and then cut.

Make the squares on all corners of your fabric & then cut.

Make the squares on all corners of your fabric & then cut.

The red box shows you the exact measurements of the top of the mattress.

The red box shows you the exact measurements of the top of the mattress.

The red box shows you the exact measurements of the top of the mattress.

On your mark.. Get set.. SEW!

Now it’s time to sew! If it’s easier for you to pin the corners, go for it. This isn’t my first rodeo, so I just sew and go.

If it’s easier for you, just pin the corners.

If it’s easier for you, just pin the corners.

These corner seams ARE unfinished, so make sure you finish each of the four corners with a zigzag stitch to prevent unraveling.

Finish each corner with a zigzag stitch to prevent unraveling.

Finish each corner with a zigzag stitch to prevent unraveling.

The next step would be to create a hem all along the sheet. I’m skipping this part because I’m using the pre-sewn ones from the flat sheet. Normally I would finger fold the fabric over a ½”, and then another ½”, and sew all around the sheet.

After you have a hem, it’s time to add elastic. Some tutorials have you create a casing when you sew the hem and then you feed the elastic through. This method has never spoken to me. I just sew my hem and then sew the elastic directly on.

Making it stretch

If I had enough elastic I would sew it on the entire hem, all the way around. I didn’t in this case so I measured out 16” from each corner and sewed my elastic around each corner.

I measured out 16” from each corner & sewed elastic around each.

I measured out 16” from each corner & sewed elastic around each.

Be careful not to pull your elastic too taught. You want it to have enough give that you can get it over the corners of your mattress without snapping any of your threads.

Be careful not to pull your elastic too taught.

Be careful not to pull your elastic too taught.

Looking good.

Looking good.

Looking good.

You’ve made your bed – now sleep on it

Moment of truth. Here it is on the top bunk. It looks great!

Here it is on the top bunk.

Here it is on the top bunk.

It even looks good from the bottom bunk looking up at the bottom of the mattress.

It even looks good from the bottom bunk looking up.

It even looks good from the bottom bunk looking up.

Added value

The best part is that these two fitted sheets are now interchangeable between the bottom and top bunk and I only had to buy one set of sheets to get matching bedding!

The best part is that these two fitted sheets are now interchangeable.

The best part is that these two fitted sheets are now interchangeable.

Do you make your own fitted sheets? What is your favorite method?

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Charlotte Kaufman is a writer and sewist in Mammoth Lakes, California. She specializes in marine and home interiors and continues to fall more and more in love with quilting. You can follow her at charlottekaufman.com.