Tag / Sunbrella

Sew a DIY Sunbrella Table Cloth with Insul-Brite
by Charlotte Kaufman

Sew a DIY Sunbrella Table Cloth with Insul-Brite

I would need a place to serve the hot lasagnas we had ordered.

I would need a place to serve the hot lasagnas we had ordered.

This weekend I hosted 17 women at my home for a women’s writing workshop with bestselling author, Amy Ferris. We had lunch each day and we ate outside on my lower deck. Lunch was catered and I knew I would need a place to serve the hot lasagnas we had ordered.

Enter my daughter’s art table: I thought it would be perfect for staging food on the deck but it’s covered in marks and squiggles and I didn’t want hot food to hurt its surface. I’ve been on a role using up my Sunbrella stash (you can read about the outdoor Sunbrella pillows I recently made here and here.) So I dug into my Sunbrella stash again.

Enter my daughter’s art table.

Enter my daughter’s art table.

This wide striped yellow Sunbrella fabric was a perfect choice. Sunbrella is water resistant and stain resistant. I also had some Insul-Brite batting in my stash too. Insul-Brite is amazing and is what home sewers use to make DIY pot holders and ironing boards.

To get started, I turned the table over and used it to make a pattern on the fabric.

This wide striped yellow Sunbrella fabric was a perfect choice.

This wide striped yellow Sunbrella fabric was a perfect choice.

I used a ½” seam around the pattern. I also only had one yard of the fabric so on the remaining portion I had to do some math to make sure I had enough left to make strips for the sides of the table cloth. I figured out that I could do three strips at 4.25” each. I cut out the tablecloth top and the strips with a hot knife.

I used a ½” seam around the pattern.

I used a ½” seam around the pattern.

Next I joined the three strips together, opening the seams and finishing them with a zig zag stitch to help keep the joins as flat as possible.

Next I joined the three strips together.

Next I joined the three strips together.

I really wanted to add pom pom trim but I didn’t have enough to go around the table cloth so I used some of this handmade trim I had from a quilt I made earlier.

I used some of this handmade trim I had from a quilt I made earlier.

I used some of this handmade trim I had from a quilt I made earlier.

How beautiful is that?

How beautiful is that?

How beautiful is that?

Now that the side fabric had the trim attached, I busted out the Insul-Brite. You want to put the shinier side of the fabric toward the heat source. I cut out a piece that was slightly larger on all sides of the top of the tablecloth.

I cut out a piece that was slightly larger on all sides of the top of the tablecloth.

I cut out a piece that was slightly larger on all sides of the top of the tablecloth.

To attach the side piece to the top I made a sandwich of first the Insul-Brite, and then the Sunbrella top. The side piece went on top of the table cloth top, right sides together. Before I started I drew a ½” seam on the side piece so I knew I was sewing correctly to the pattern I’d created for the tablecloth top.

Before I started I drew a ½" seam on the side piece so I knew I was sewing correctly to the pattern I’d created for the tablecloth top.

Before I started I drew a ½” seam on the side piece so I knew I was sewing correctly to the pattern I’d created for the tablecloth top.

Cut snips into the fabric as you go around the corners.

Cut snips into the fabric as you go around the corners.

Cut snips into the fabric as you go around the corners.

When you get close to the other end of the trim, pull it off of the machine, join the two pieces and fold them back and forth, marking where they should be sewn together.

 

When you have those marks, bring the top over to your machine and sew the join on the side piece.

When you have those marks, bring the top over to your machine & sew the join on the side piece.

When you have those marks, bring the top over to your machine & sew the join on the side piece.

Use your hot knife to trim the join. Then sew the rest of the side piece down to the tablecloth.

Use your hot knife to trim the join.

Use your hot knife to trim the join.

Next I tried it on the table to make sure I had it correctly sized. I had not yet trimmed any excess Insul-Brite. Here you can see both my darling daughter and that the tablecloth fits. What it is missing is topstitching. Topstitching is magical, not just for the finishing touch it gives but because it helps give support and structure.

Here you can see both my darling daughter & that the tablecloth fits.

Here you can see both my darling daughter & that the tablecloth fits.

I chose to topstitch on the side piece versus the top and fold the Insul-Brite down toward the sides.

I chose to topstitch on the side piece versus the top & fold the Insul-Brite down toward the sides.

I chose to topstitch on the side piece versus the top & fold the Insul-Brite down toward the sides.

That nice, clean line is exactly what will take this project to the next level.

That nice, clean line is exactly what will take this project to the next level.

That nice, clean line is exactly what will take this project to the next level.

Finally, I trimmed the Insul-Brite to match up with the seams and then used pinking shears on the corners where I had made snips to help prevent fraying.

I trimmed the Insul-Brite to match up with the seams & then used pinking shears on the corners where I had made snips to help prevent fraying.

I trimmed the Insul-Brite to match up with the seams & then used pinking shears on the corners where I had made snips to help prevent fraying.

Here’s what the finished piece looks like on the underneath.

Here’s what the finished piece looks like on the underneath.

Here’s what the finished piece looks like on the underneath.

Flipped over and on the table, you can see how much more snugly the tablecloth fits because of the topstitching.

Flipped over & on the table, you can see how much more snugly the tablecloth fits because of the topstitching.

Flipped over & on the table, you can see how much more snugly the tablecloth fits because of the topstitching.

How darling is this?

How darling is this?

How darling is this?

This is a quick pic of it inside.

This is a quick pic of it inside.

This is a quick pic of it inside.

And at last, my idea worked out great on the deck where I served lasagna for my guests and later, cheese and wine. I love it when a project works out!

I love it when a project works out!

I love it when a project works out!

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Charlotte Kaufman is a writer and sewist in Mammoth Lakes, California. She specializes in marine and home interiors and continues to fall more and more in love with quilting. You can follow her at charlottekaufman.com.
How to Sew a Zippered Outdoor Pillow Cover with Sunbrella
by Charlotte Kaufman

How to Sew a Zippered Outdoor Pillow Cover with Sunbrella

I made those pillows with an envelope-style close on the back.

I made those pillows with an envelope-style close on the back.

Last week I shared how I made outdoor pillows out of Sunbrella fabric for my front porch chairs. I made those pillows with an envelope-style close on the back. The pillows on the front porch do not get as much direct sun exposure as the chairs on the back deck. For those chairs I wanted to use the same fabric, but to make pillows with a zippered close so I could flip the pillows between the front and the back to evenly distribute sun exposure over time to the fabric.

For pillows with a zipper close you will cut out the same size of front & back panels.

For pillows with a zipper close you will cut out the same size of front & back panels.

For pillows with a zipper close you will cut out the same size of front and back panels. I was making two pillows for 18” x 18” pillow forms so I needed four 17” x 17” panels. With ½” seams, the finished covers would be 16” x 16”, perfect for stuffing a slightly larger pillow in to make the pillow case fluff up and fill out nicely.

Pro Tip: plan ahead when working with stripes or patterns and cut out your panels to match on all sides (if this is important to you).

Plan ahead when working with stripes or patterns & cut out your panels to match on all sides.

Plan ahead when working with stripes or patterns & cut out your panels to match on all sides.

Like a hot knife through butter

Sunbrella is perfect for cutting with a hot knife. It seals the edges for you. Just watch out as the edges can be sharp.

Sunbrella is perfect for cutting with a hot knife.

Sunbrella is perfect for cutting with a hot knife.

Sunbrella outdoor fabric has no right or wrong side. I clipped two panels together and the other two panels together using my Wonder Clips. They are available at SewingMachinesPlus.com and I love them!\

Pro Tip: if you are working with stripes or a pattern, make sure you place the panels together correctly to match the stripes or pattern.

Round off your corners. I talk about the importance of rounding your corners in this post. Not everyone does it but I think it makes for a more beautiful pillow. On dark fabrics, I use my Clover Chaco Liner pen.

Round off your corners.

Round off your corners.

Zippers!

I’m using two different zippers from my stash. They are both long enough to fit the 18”x18” pillows and that’s all that matters.

I’m using two different zippers from my stash.

I’m using two different zippers from my stash.

Determine what side is the bottom of your pillow. This might depend on how you want your stripes to run or your pattern to be displayed. I’m working with ½” seams all around the pillow. On the side where you will place the pattern, mark about 2” in on both sides and sew and back-tack on both ends along that 2” line.

Determine what side is the bottom of your pillow.

Determine what side is the bottom of your pillow.

Now your seam will look like this, with an opening in the middle.

Now your seam will look like this, with an opening in the middle.

Now your seam will look like this, with an opening in the middle.

Sunbrella is perfect for finger creasing. Crease down both seams. Here you could stick the seam down with basting tape if you didn’t feel super confident going forward to the next step.

Sunbrella is perfect for finger creasing.

Sunbrella is perfect for finger creasing.

With my Clover Chaco Liner pen, I mark on both sides of the seam where the stitching ends. This will show me where I’m going to start and stop my zipper (just past that stitching on either end).

Pro Tip: make sure you place your zipper with the zipper pull facing down so it can be accessed from the right side of the pillow.

You zipper is marked up – so let’s sew it on!

I mark on both sides of the seam where the stitching ends.

I mark on both sides of the seam where the stitching ends.

I started at the bottom of the zipper and sewed it down just past the yellow mark I’d made. Then I roll up both sides of the fabric and use Wonder Clips to hold the fabric in place so I don’t have fabric all over the place as I’m sewing in the zipper.

I started at the bottom of the zipper & sewed it down just past the yellow mark I’d made.

I started at the bottom of the zipper & sewed it down just past the yellow mark I’d made.

Next I carefully sewed the zipper to either side of the folded seams. When you get to the zipper pull, leave your needle down and lift up the foot, then slide the pull past and away from where you’re sewing. Back tack thoroughly at the top and bottom of the zipper.

I carefully sewed the zipper to either side of the folded seams.

I carefully sewed the zipper to either side of the folded seams.

Now the two pieces are fully joined with the zipper in the middle.

Now the two pieces are fully joined with the zipper in the middle.

Now the two pieces are fully joined with the zipper in the middle.

Next, unroll your fabric and clip the panels right-sides together. Sew all around the other three sides.

Pro Tip: unzip your zippers enough to be able to fully unzip them once you’ve sewn the other seams shut.

Unroll your fabric and clip the panels right-sides together.

Unroll your fabric and clip the panels right-sides together.

Before you turn your pillows right sides out, always, always, always check your work. Go over all the sewn seams and corners to make sure you didn’t miss anything.

Then turn! Watch out because Sunbrella cut with a hot knife can be a bit sharp. I use my leather garden gloves to turn them right sides out.

Watch out because Sunbrella cut with a hot knife can be a bit sharp.

Watch out because Sunbrella cut with a hot knife can be a bit sharp.

Use something sharp but not too sharp, like a Sharpie marker with the lid on to poke and fully round the edges of your pillow. Now you have a Sunbrella pillow case with a zippered close!

Now you have a Sunbrella pillow case with a zippered close!

Now you have a Sunbrella pillow case with a zippered close!

Walk it in

Add your pillow form. Remember, your pillow is bigger than your pillow case. You need to move the pillow in gently but firmly. You are in charge! I call this action ‘walking it in.’ Just keep moving it until it’s fully in the case. Then grab each corner and really match it corner to corner.

You need to move the pillow in gently but firmly.

You need to move the pillow in gently but firmly.

And there you have it. Two puffy pillow cases with zippered closes that are the same front and back. Perfect for distributing sun exposure on a deck.

Two puffy pillow cases with zippered closes that are the same front & back.

Two puffy pillow cases with zippered closes that are the same front & back.

Ready for its close up!

Ready for its close up!

Ready for its close up!

Do you have any tips for working with Sunbrella? Tell us about them in comments!

Do you have any tips for working with Sunbrella? Tell us about them in comments!

Do you have any tips for working with Sunbrella? Tell us about them in comments!

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Charlotte Kaufman is a writer and sewist in Mammoth Lakes, California. She specializes in marine and home interiors and continues to fall more and more in love with quilting. You can follow her at charlottekaufman.com.

How to Sew Sunbrella Fabric Outdoor Pillows
by Charlotte Kaufman

How to Sew Sunbrella Fabric Outdoor Pillows

How to sew Sunbrella fabric outdoor pillows.

How to sew Sunbrella fabric outdoor pillows.

After a record amount of snowfall this year and the ensuing snow melt and run off, my new home town of Mammoth Lakes, California is in full summer swing. We live at 8,000ft elevation. This means that while we’re high up amongst mountains and the trees, we’re also closer to the sun. UV exposure increases about 4% for every 1000 ft. (305 m) gain in elevation (source). So at my house, we are 32% more exposed to UV rays than at sea level.

I mention this because I recently made some outdoor pillows for our patio furniture. I immediately chose Sunbrella fabric as my go-to because of its incredible sun resistance and durability (among many, many other factors. Seriously, read up on Glen Raven’s Sunbrella fabric and see why it’s the number one choice in marine environments).

Sunbrella

I dug through my stash of Sunbrella which is currently three yards of fabric. I settled on Sunbrella Saxon Cascade, both because I liked the pop of turquoise and how it matched with my welcome door mat, and because the other two pieces’ stripes were too big for the 18″ x 18″ pillow forms I planned to use.

Sunbrella is an acrylic fabric & hot knives cut through it like butter.

Sunbrella is an acrylic fabric & hot knives cut through it like butter.

Sunbrella is an acrylic fabric and hot knives cut through it like butter. I love to use hot knives when I cut out my pieces because the knife seals the edges to prevent unraveling.

I love to use hot knives when I cut out my pieces because the knife seals the edges to prevent unraveling.

I love to use hot knives when I cut out my pieces because the knife seals the edges to prevent unraveling.

Clover Chaco Liner pen

I planned to do envelope closes for these pillows so I marked out my two front pieces and four back panel pieces. For navy or black-colored fabric I use my Clover Chaco Liner pen in Yellow which is available from SewingMachinesPlus.com.

For navy or black-colored fabric I use my Clover Chaco Liner pen in Yellow.

For navy or black-colored fabric I use my Clover Chaco Liner pen in Yellow.

It’s super important that you put metal or ceramic, or something safe under the marked lines you’ll be using the hot knife on. I flip my 48” Starrett ruler over and cut on that.

It’s super important that you put something safe under the marked lines you’ll be using the hot knife on.

It’s super important that you put something safe under the marked lines you’ll be using the hot knife on.

Rounded corners

Next, I like to slightly round the corners of the pillow fronts (I’ll do it to the back pieces too once everything is sewn together.) I went over this method in my post here on how to sew square pillows with piping.

I like to slightly round the corners of the pillow fronts.

I like to slightly round the corners of the pillow fronts.

Now it’s time to finish the seams on your back panels. Sunbrella is great for finger folding over, plus working with stripes often makes marking your seams easy.

Tip: when you use a hot knife it can make the finished edges of Sunbrella fabric a little sharp. Be careful when finger folding that you don’t hurt your fingers!

Now is the time to sew in a tag if you have one.

Now is the time to sew in a tag if you have one.

Now is the time to sew in a tag if you have one.

Wonder Clips

Putting a regular sewing pin through Sunbrella is almost impossible. I use Wonder Clips on projects this small to hold my pieces together. SewingMachinesPlus.com has them available here.

I use Wonder Clips on projects this small to hold my pieces together.

I use Wonder Clips on projects this small to hold my pieces together.

Once sewn, I use the hot knife to round the corners of the back panels to match the top panels.

I use the hot knife to round the corners of the back panels to match the top panels.

I use the hot knife to round the corners of the back panels to match the top panels.

Now it’s time to turn. This will be crinkly!

Tip: use leather gloves or gardening gloves while turning your fabric to avoid getting your skin cut or scratched from the hot-knifed edges of fabric.

Use leather gloves or gardening gloves while turning your fabric.

Use leather gloves or gardening gloves while turning your fabric.

Fluff time!

Slip in your pillow forms and enjoy!

Slip in your pillow forms and enjoy!

Slip in your pillow forms and enjoy!

How gorgeous is that fabric? Truly!

How gorgeous is that fabric? Truly!

How gorgeous is that fabric? Truly!

And an outside view.

And an outside view.

And an outside view.

Do you make your own outdoor furniture accessories? Tell us about it in comments!

Do you make your own outdoor furniture accessories?

Do you make your own outdoor furniture accessories?

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Charlotte Kaufman is a writer and sewist in Mammoth Lakes, California. She specializes in marine and home interiors and continues to fall more and more in love with quilting. You can follow her at charlottekaufman.com.